• Mercury 15 Hp Outboard Parts

View and Download Mercury OUTBOARD MOTOR installation manual. Mercury Outboard Motor User Manual 15. Outboard Motor Mercury 4-Stroke 9.9 HP Installation Manual.

. Is your engine properly registered for warranty purpose? Please check on www.marinepower.com. If necessary, please contact your local dealer.

If the outboard motor’s serial number plate contains the CE mark in the lower left-hand corner, the following statement applies: This outboard motor manufactured by Mercury Marine, Fond du Lac, WI, USA or Marine Power Europe Inc. Warranty Registration Outside The United States And Canada.1 Mercury Marine Two Years Limited Warranty (Europe).2 Mercury Marine One Year Limited Warranty (Confederation of Independent States, Middle-East, Africa). 3 3 Year Limited Warranty Against Corrosion.5 Warranty Coverage And Exclusions.6 GENERAL INFORMATION Boater's Responsibilities. TABLE OF CONTENTS Checking Engine Oil.25 FEATURES & CONTROLS Tiller Handle Models.27 Remote Control Features. 29 Oil Pressure Indicator.29 Tilting Outboard.30 Shallow Water Operation - Tiller Handle Models.30 Setting The Operating Angle Of Your Outboard.31 OPERATION Pre-Starting Check List. Engine Will Not Start.63 Engine Runs Erratically.63 Performance Loss.63 Battery Will Not Hold Charge.64 OWNER SERVICE ASSISTANCE Local Repair Service.65 Service Away From Home. 65 Parts And Accessories Inquiries.

1. 2015 Mercury 8hp Outboard Technical Manual. Mercury mariner 99 15 4 stroke 323 cc this service manual. Stroke outboard service manual 1986 mercury 6 hp 2.
2. 2015 MERCURY 15 HP 15MH OUTBOARD MOTOR. State of the art design of the 15 HP Mercury outboard motor. This 15 HP outboard motor is equipped with manual start.

65 Service Assistance. 65 Mercury Marine Service Offices.

Warranty Registration United States And Canada You may change your address at any time, including at time of warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and engine serial number to Mercury Marine’s warranty registration department. Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses associated with that service.

No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Mercury Marine. Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time.

If the service provided is not covered by this warranty, purchaser shall pay for all related laborand material, and any other expenses associated with that service. Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses associated with that service. Mercury Precision Parts or Quicksilver MerCathode system and/or Galvanic Isolator.

Corrosion damage caused by improper application of copper base anti-fouling paints is also not covered by this limited warranty. Use of other than Mercury Precision or Quicksilver parts when making warranty repairs. Oils, lubricants or fluids changed as a matter of normal maintenance is customer's responsibility unless loss or contamination of same is caused by product failure that would be eligible for warranty consideration. GENERAL INFORMATION Boater's Responsibilities The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the outboard. For additional information, obtain a copy of our Hi-Performance Boat Operation booklet (part number 90-849250-1) from your dealer, distributor, or Mercury Marine.

Ob00307 Outboard Remote Control Models The remote control connected to your outboard must be equipped with a start in neutral only protection device. GENERAL INFORMATION WARNING Disengagement of a steering link rod can result in the boat taking a full, sudden, sharp turn. This potentially violent action can cause occupants to be thrown overboard exposing them to serious injury or death. Ob0050001 Self-locking nuts (2) Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from the operator's position (as in accidental ejection from the operator's position) to activate the switch. GENERAL INFORMATION We strongly recommend that other occupants be instructed on proper starting and operating procedures should they be required to operate the engine in an emergency (e.g. If the operator is accidentally ejected). WARNING Should the operator fall out of the boat, the possibility of serious injury or death from being run over by the boat can be greatly reduced by stopping the engine immediately.

GENERAL INFORMATION Passenger Safety Message - Pontoon Boats And Deck Boats Whenever the boat is in motion, observe the location of all passengers. Do not allow any passengers to stand or use seats other than those designated for traveling faster than idle speed. A sudden reduction in boat speed, such as plunging into a large wave or wake, a sudden throttle reduction, or a sharp change of boat direction, could throw them over the front of boat. GENERAL INFORMATION ob00314 The primary concern is the boat changing direction while in the midst of the jump.

In such case the landing may cause the boat to veer violently in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats, or out of the boat.

GENERAL INFORMATION. A rapid reduction in speed.

This will cause occupants to be thrown forward, or even out of the boat. Impact damage to the outboard and/or boat. Keep in mind, the most important thing you can do to help reduce injury or impact damage during an impact is control the boat speed. Running the boat with the trim angle of the bow too high. Running the boat with no forward hatches open. Selecting Accessories For Your Outboard Genuine Mercury Precision or Quicksilver Accessories have been specifically designed and tested for your outboard.

These accessories are available from Mercury Marine dealers. WARNING Check with your dealer before installation of accessories. GENERAL INFORMATION Some accessories not manufactured or sold by Mercury Marine are not designed to be safely used with your outboard or outboard operating system. Acquire and read the installation, operation, and maintenance manuals for all your selected accessories. Safe Boating Suggestions In order to safely enjoy the waterways, familiarize yourself with local and other governmental boating regulations and restrictions, and consider the following suggestions. GENERAL INFORMATION OGXXXXXX 19XX XXXX ob00501 Serial number Year manufactured Model year Certified Europe Insignia (as applicable) Model designation 15 4-Stroke Specifications - International Models Horsepower Kilowatts 11.2 Engine Type 4-Stroke Number of Cylinders Full Throttle RPM Range 4500-5500 RPM Idle Speed in Forward Gear 800-900 RPM Piston Displacement.

Why pay someone else scads of money to maintain your boat's engine when you can learn everything you need to become an expert and do it yourself by reading these books available at The Motor Bookstore. Learn about maintaining two-stroke motors and four-stroke motors properly. Johnson evinrude manual. Step-by-step illustrated keyed procedures guide the reader through every conceivable job possible, including all adjustments necessary.

GENERAL INFORMATION Models Gearcase Lubricant Capacity Standard Models 200 ml (6.8 fl. Oz.) Bigfoot Models 260 ml (8.8 fl.

Oz.) Engine Oil Capacity 1 Liter (1 quart) 465 Marine Cranking Amps (MCA) or 350 Cold Cranking Amps Battery Rating (CCA) Sound at Drivers Ear (ICOMIA 39-94) 4 - Stroke. INSTALLATION Installing Outboard NOTE: If your outboard is a remote control electric start model, follow instructions in the outboard installation manual (provided with the outboard) for installing remote steering, shift and throttle cables and remote wiring harness. BOAT TRANSOM HEIGHT REQUIREMENT Measure the transom height of your boat.

INSTALLATION ob00504 Bolts (2) Locknut (2) Washer (2) Battery Installation - Electric Start Models MOUNTING BATTERY Follow the battery manufacturer's instructions carefully. Mount battery in the boat so it is secured against movement, preferably in a battery box. Make sure battery is equipped with a nonconductive shield to prevent accidental shorting of battery terminals. TRANSPORTING Transporting Your Outboard When Removed From Boat CAUTION Transport and store the outboard only as shown. Otherwise, engine damage or property damage could result from leaking oil.

With the outboard still in the water, disconnect the fuel line from the outboard and run engine until it stops. This will drain fuel from the carburetor. TRANSPORTING AUTO-VENTING TYPE FUEL TANK Disconnect the remote fuel line from tank. This will close the air vent and prevent escape of fuel or vapors from tank. Install tether cap over the fuel line connector stem.

This will protect the connector stem from being accidently pushed-in, thus, allowing fuel or vapor to escape. TRANSPORTING If additional ground clearance is required, the outboard should be tilted up using an accessory outboard support device.

Refer to your local dealer for recommendations. Additional clearance may be required for railroad crossings, driveways and trailer bouncing. Ob00509 Shift the outboard into forward gear. This prevents the propeller from spinning freely and allows the outboard to tilt up if hit from the front. (Ethanol) or Ether (MTBE or ETBE). If Ethanol is the oxygenates that is used in the gasoline, refer to Alcohol in Gasoline.

These reformulated fuels are acceptable for use in the Mercury engine. ALCOHOL IN GASOLINE We do not recommend the use of gasoline which contains alcohol because of the possible adverse effect the alcohol may have on the fuel system. FUEL & OIL Engine Oil Recommendations We recommend the use of Mercury or Quicksilver SAE 10W-30 multi-viscosity 4-Stroke Outboard Oil for general, all-temperature use. If SAE 25W-40 multi-viscosity oil is preferred, use Mercury MerCruiser 4-cycle engine oil or Quicksilver sterndrive & inboard 4-cycle engine oil. Never use 4-cycle engine oil that is not certified to meet or exceed any one or combination of the following American Petroleum Institute (API) Service Classification SH, SG, SF, CF-4, CE, CD, CDII.

FUEL & OIL Reinstall the oil filler cap and tighten securely. Ob00510 Full mark Oil filller cap Add mark.

FEATURES & CONTROLS Tiller Handle Models IMPORTANT: Avoid engine flooding - Do not rotate the throttle grip while engine is not running. Doing so will inject fuel into the engine and cause a possible hard starting flooded condition. Tiller Handle - Handle can be tilted 100° for convenient handling during transportation and storage. FEATURES & CONTROLS ob00341 Loosen friction (counterclockwise) Tighten friction (clockwise).

Gear Shift - Controls gear shift. Ob00542. Throttle Grip - Controls engine speed. Ob00543. Choke - Pull out when starting a cold engine. Ob00544. Electric Start Button (Electric Start Models) - Press button to start engine.

Ob00545 WARNING Avoid possible serious injury or death from loss of boat control. Tighten Loosen Remote Control Features Your boat may be equipped with one of the Mercury Precision or Quicksilver remote controls shown. If not, consult your dealer for a description of the functions and operations of the remote control.

Ob00702 Control Handle - forward, neutral, reverse. FEATURES & CONTROLS ob00547 Tiller handle models Remote control models If the oil pressure indicator light turns on when the engine is running, stop the engine as soon as it is safe to do so. Check oil level and add oil as needed.

If the oil pressure indicator should stay on when the oil level is correct, consult your dealer. FEATURES & CONTROLS ENGAGING SHALLOW WATER DRIVE Reduce engine speed to idle.

Shift the outboard into neutral or forward gear position. Push down the shallow water drive lever. Tilt outboard up to the shallow water drive position. Be sure the cooling water intake is submerged.

FEATURES & CONTROLS Arrange passengers and load in the boat so the weight is distributed evenly. Ob00553 Too much angle (stern down - bow up) Not enough angle (stern up - bow down) Angle adjusted properly (bow slightly up) Consider the following lists carefully when adjusting the operating angle of your outboard. Adjusting the outboard close to the boat transom can:.

Wash the outboard exterior and flush out the exhaust outlet of the propeller and gearcase with fresh water after each use. Each month, spray Mercury Precision or Quicksilver Corrosion Guard on external metal surfaces.

Do not spray on corrosion control anodes as this will reduce the effectiveness of the anodes. OPERATION ob00555 CAUTION Never start or operate your outboard (even momentarily) without water circulating through all the cooling water intake holes in the gearcase to prevent damage to the water pump (running dry) or overheating of the engine. Make sure the cooling water intake is submerged. Ob00556 Standard model water intake Bigfoot model water intake. OPERATION Squeeze the fuel line primer bulb several times until it feels firm. Ob00349 IMPORTANT: To prevent engine flooding, do not squeeze the primer bulb after engine has warmed up. Set the lanyard stop switch to RUN position.

Refer to General Information - Lanyard Stop Switch. Ob00350 Set the gear shift to neutral (N) position. OPERATION IMPORTANT: Outboards with battery charging capabilities must not be operated with battery cables disconnected from the battery. Damage to the charging system may result. Manual Starting Models - Pull the starter rope slowly until you feel the starter engage, then pull rapidly to crank the engine.

OPERATION ob00348 Squeeze the fuel line primer bulb several times until it feels firm. Ob00349 IMPORTANT: To prevent engine flooding, do not squeeze the primer bulb after engine has warmed up. Set the lanyard stop switch to RUN position. Refer to General Information - Lanyard Stop Switch. Ob00350 Set the remote control handle to neutral position. OPERATION Turn ignition key to 'START' position and start the engine. If engine is cold, push in on key to choke the engine while cranking.

If engine fails to start in ten seconds, wait 30 seconds and try again. If engine begins to stall, re-choke (push key in) until engine is running smoothly. OPERATION. Remote Control Models - When shifting, always stop at neutral position and allow the engine speed to return to idle. Ob00308. Tiller Handle Models - Reduce engine speed to idle before shifting.

Ob00543. Always shift outboard into gear with a quick motion. OPERATION ob00561 WARNING When using emergency starter rope to start engine, the start in gear protection device is inoperative. Make sure to set the outboard gear shift into neutral to prevent outboard from starting in gear. Sudden unexpected acceleration could result in serious injury or death. Remove the two screws from front cover and rotate the front cover forward. OPERATION ob00564 Tiller handle models - Set the throttle grip to start position.

Ob00565 Electric Start Remote Control Models - Turn the ignition key to 'ON' position. Ob00364 WARNING To prevent getting an electrical shock, do not touch any ignition component, wiring, or spark plug wire when starting or running the engine. OPERATION Pull the starter rope to start the engine. SELECTING REPLACEMENT PARTS FOR YOUR OUTBOARD We recommend using original Mercury Precision or Quicksilver replacement parts and Genuine Lubricants. WARNING Using a replacement part that is inferior to the original part could result in personal injury, death, or product failure.

This will help prevent a buildup of deposits from clogging the internal water passages. Use a Mercury Precision or Quicksilver accessory (or equivalent) flushing attachment.

IMPORTANT: The engine must be run during flushing in order to open the thermostat and circulate water through the water passages. This will help prevent a buildup of deposits from clogging the internal water passages. Use a Mercury Precision or Quicksilver accessory (or equivalent) flushing attachment. IMPORTANT: The engine must be run during flushing in order to open the thermostat and circulate water through the water passages.

MAINTENANCE ob00569 Attach a water hose to the flushing attachment. Turn on the water and adjust the flow so water is leaking around the rubber cups to ensure the engine receives an adequate supply of cooling water. Ob00570 Start the engine and run it at idle speed in neutral shift position. IMPORTANT: Do not run engine above idle when flushing.

Mercury 15 Hp Outboard Parts

MAINTENANCE ob00369 INSTALLATION Engage the front hook and push cowl back over the cowl seal. Push cowl down and move the rear latch lever up to lock. Battery Inspection The battery should be inspected at periodic intervals to ensure proper engine starting capability. IMPORTANT: Read the safety and maintenance instructions which accompany your battery. MAINTENANCE ob00574 IMPORTANT: Visually inspect for fuel leakage from the filter connections by squeezing the primer bulb until firm, forcing fuel into the filter. Fuse Replacement - Electric Start Models IMPORTANT: Always carry spare 20 AMP fuses. The electric starting circuit is protected from overload by a 20 AMP fuse.

If the fuse is blown try to locate and correct the cause of the overload. MAINTENANCE ob00576 Anode - Bigfoot Anode - Standard Steering Link Rod Fasteners IMPORTANT: The steering link rod that connects the steering cable to the engine must be fastened using special washer head bolt ('a' - Part Number 10-849838) and self-locking nylon insert locknuts ('b' & 'd' - Part Number 13). MAINTENANCE Assemble steering link rod to engine with special washer head bolt and locknut. First torque bolt, then torque locknut to specifications. Description lb. Special washer head bolt Nylon insert locknut 'b' Nylon insert locknut 'd' Tighten until seats, then back off 1/4 turn Propeller Replacement - Standard Models WARNING If the propeller shaft is rotated while the engine is in gear, there is the possibility that the engine will crank over.

MAINTENANCE ob00579 Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C with Teflon. Ob00580 IMPORTANT: To prevent the propeller hub from corroding and seizing to the propeller shaft (especially in salt water), always apply a coat of the recommended lubricant to the entire propeller shaft at the recommended maintenance intervals and also each time the propeller is removed.

MAINTENANCE Propeller Replacement - Bigfoot Models WARNING If the propeller shaft is rotated while the engine is in gear, there is the possibility that the engine will crank over and start. To prevent this type of accidental engine starting and possible serious injury caused from being struck by a rotating propeller, always shift outboard to neutral position and remove spark plug leads when you are servicing the propeller. MAINTENANCE ob00584 Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C with Teflon. Ob00585 IMPORTANT: To prevent the propeller hub from corroding and seizing to the propeller shaft (especially in salt water), always apply a coat of the recommended lubricant to the entire propeller shaft at the recommended maintenance intervals and also each time the propeller is removed. MAINTENANCE Spark Plug Inspection And Replacement WARNING Avoid serious injury or death from fire or explosion caused by damaged spark plug boots.

Damaged spark plug boots can emit sparks. Sparks can ignite fuel vapors under the engine cowl. To avoid damaging spark plug boots, do not use any sharp object or metal tool such as pliers, screwdriver, etc. MAINTENANCE Belt surfaces roughened.

Signs of wear on edges or outer surfaces of belt. Stretching by 10 mm (0.39 in.) or more when belt is pushed in with your finger. Ob00588 Exterior Care Your outboard is protected with a durable baked enamel finish. Clean and wax often using marine cleaners and waxes. Idle engine for five minutes and check for leaks. Stop engine and check oil level on dipstick.

Add oil if necessary. Lubrication Points Lubricate the following with Quicksilver or Mercury Precision Lubricants 2-4-C with Teflon or Special Lubricant 101. MAINTENANCE ob00593. Lubricate the throttle and shift cables, moving components and pivot locations. Ob00594. Steering Cable Grease Fitting (If Equipped) - Rotate steering wheel to fully retract the steering cable end into the outboard tilt tube. Lubricate through fitting.

Ob00595 Steering cable grease fitting Steering cable end. MAINTENANCE ob00596 Steering link rod pivot points Lubricate the following with Quicksilver Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C with Teflon. Propeller Shaft - Refer to Propeller Replacement for removal and installation of the propeller. Coat the entire propeller shaft with lubricant to prevent the propeller hub from corroding to the shaft. MAINTENANCE ob00597 Fill/drain plug Vent plug GEARCASE LUBRICANT CAPACITY Standard model gearcase: Approximately 200 ml (6.8 fl.

Bigfoot model gearcase: Approximately 260 ml (8.8 fl. Oz.) CHECKING LUBRICANT LEVEL AND REFILLING GEARCASE Place outboard in a vertical operating position. Remove vent plug and fill/drain plug. MAINTENANCE ob00600 Submerged Outboard A submerged outboard will require service within a few hours by an authorized dealer once the outboard is recovered from the water. This immediate attention by a servicing dealer is necessary once the engine is exposed to the atmosphere to minimize internal corrosion damage to the engine.

Lubricate all outboard components listed in Maintenance - Inspection and Maintenance Schedule. Touch up any paint nicks.

See your dealer for touch-up paint. Spray Quicksilver or Mercury Precision Lubricants Corrosion Guard on external metal surfaces (except corrosion control anodes).

Protecting Internal Engine Components. STORAGE ob00507 Upright Back side up Tiller side down Battery Storage. Follow the battery manufacturer's instructions for storage and recharging. Remove the battery from the boat and check water level.

Recharge if necessary. Store the battery in a cool, dry place.

TROUBLESHOOTING Starter Motor Will Not Crank The Engine (Electric Start Models) POSSIBLE CAUSES. Blown 20 Amp fuse in the starting circuit. Refer to Maintenance section. Outboard is not shifted to neutral position.

Weak battery or battery connections are loose or corroded. TROUBLESHOOTING. Throttle not fully open.

Damaged or improper size propeller. Incorrect engine timing, adjustments, or setup. Boat overloaded or load improperly distributed. Excessive water in bilge. Boat bottom is dirty or damaged. Battery Will Not Hold Charge POSSIBLE CAUSES.

Your satisfaction with your outboard product is very important to your dealer and to us. If you ever have a problem, question or concern about your outboard product, contact your dealer or any authorized Mercury Marine dealership.

If additional assistance is required, take these steps. Telephone (954) 744-3513 Mercury Marine 11650 Interchange Circle North Miramar, FL 33025 (954) 744-3535 U.S.A. Japan Telephone 81-053-423-2500 Mercury Marine - Japan Anshin-cho 283-1 Hamamatsu 81-053-423-2510 Shizuoka-ken, Japan 435-0005 Japan Asia, Singapore Telephone 5466160 Mercury Marine Singapore 72 Loyang Way.