Manual de Partes - Motor C15 ACERT - www.oroscocat.com. 1. SEBP3815-35 September 2009 Parts Manual See “General Information” for New Parts Manual Features. C15 Industrial Engine JRE1-Up (Engine) This Parts Manual is also Available in.PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP3815 SAFETY.CAT.COM. Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual.

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• Covers: Caterpillar C15 MXS Prefix On-Highway Truck Engines (Serial MXS 1 and up). The following is a list of topics covered in this Factory OEM CAT manual.

Caterpillar Cat Diesel Engine Service Manual, Repair Manual, Shop Manual. View the Caterpillar C15 MXS Complete Shop Service Manual on your computer.

Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number: Dealer Information Name: Branch: Address: Dealer Contact Phone Number Hours Sales: Parts: Service:. MEMORANDA MEMORANDA SEBP3815-35. TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION. A4 REPAIR ALTERNATIVES. A6 SUPPLEMENTAL COOLANT ADDITIVES. A7 MAINTENANCE PARTS. A8 INDEX.

A13 ENGINE ARRANGEMENT. 1 ENGINE AR-COMPLETE. 1 ENGINE AR-CORE. 3 BASIC ENGINE. 17 ACTUATOR GP-VALVE. 17 ADAPTER GP-ENGINE TO TMSN. 27 ADAPTER GP-FLYWHEEL.

28 ADAPTER GP-OIL PAN DRAIN. 30 ADAPTER GP-PUMP DRIVE. 31 AIR COMPRESSOR GP.

32 BASE GP-VALVE COVER & INJ HARN. 57 BELT TENSIONER GP. 65 BELT TIGHTENER GP. 66 CAMSHAFT GP.

68 CLUTCH GP. 71 COVER GP-CYLINDER BLOCK. 78 COVER GP-FLYWHEEL HOUSING. 84 COVER GP-FRONT HOUSING.

91 COVER GP-VALVE MECHANISM. 93 CRANKSHAFT GP. 113 CYLINDER BLOCK AS.

114 CYLINDER BLOCK GP. 117 CYLINDER HEAD AS. 125 CYLINDER HEAD GP. 133 DAMPER & PULLEY GP. 143 DAMPER GP. 146 DRAIN GP-ENGINE OIL. 149 DRIVE GP-ACCESSORY.

150 DRIVE GP-FAN. 155 DRIVE GP-POWER TAKE-OFF. 175 DRIVE GP-PUMP.

179 ENGINE BRAKE GP. 180 FASTENER GP-ALTERNATOR.

183 FASTENER GP-ENGINE. 184 FASTENER GP-FLYWHEEL HOUSING. 186 FASTENER GP-FRONT COVER. 188 FASTENER GP. 192 FASTENER GP-FRONT HOUSING. 193 FASTENER GP-OIL PAN.

198 FASTENER GP-SOUND SUPPRESSION. 201 FASTENER GP-VALVE MECHANISM. 203 FLYWHEEL GP. 205 GEAR GP-CAMSHAFT. 230 GEAR GP-FRONT.

231 GEAR GP-REAR. 233 GOVERNOR GP-AIR COMPRESSOR. 236 GUARD GP-BELT. 238 GUARD GP-DAMPER. 241 HOUSING GP-FLYWHEEL.

248 HOUSING GP-FRONT. 261 KIT-CRANKSHAFT BEARING. 267 LIFTING GP-ENGINE. 268 LINES GP-AIR COMPRESSOR.

274 MECHANISM GP-FUEL PUMP & VALVE. 277 MOUNTING GP-AIR COMPRESSOR. 284 MOUNTING GP-ALTERNATOR.

286 MOUNTING GP-ALTERNATOR & COMPR. 308 MOUNTING GP-REFRIGERANT COMPR. 310 PAN GP-OIL. 311 PISTON & ROD GP.

330 PLUG GP-CYLINDER BLOCK. 348 PLUG GP-CYLINDER HEAD. 353 PLUG GP-ENGINE. 355 PLUG GP-FLYWHEEL HOUSING. 359 PLUG GP-OIL PAN. 361 POWER TAKE-OFF GP. 365 PULLEY GP.

369 PULLEY GP-AUXILIARY DRIVE. 370 PULLEY GP-CRANKSHAFT. 372 PULLEY GP-ENGINE. 374 PUMP GP-GEAR.

375 ROCKER ARM GP. 378 SEAL GP-CRANKSHAFT. 390 SUPPORT GP-ENGINE. 393 SUPPORT GP-POWER TAKE-OFF. 404 TRUNNION GP-ENGINE. 406 V-BELT SET. 407 LUBRICATION SYSTEM.

416 BASE GP-OIL FILTER. 416 FASTENER GP-OIL PUMP MOUNTING. 419 FILLER GP-ENGINE OIL. 420 FILTER GP-ENGINE OIL.

427 FUMES DISPOSAL GP. 437 GAUGE GP-OIL LEVEL (DIPSTICK). 440 GUIDE GP-OIL LEVEL GAUGE. 450 LINES GP-ENGINE OIL. 456 LINES GP-OIL. 463 LINES GP-TURBOCHARGER OIL. 464 MOUNTING GP-OIL LEVEL GAUGE.

468 PUMP GP-ENGINE OIL. 469 COOLING SYSTEM. 470 ADAPTER GP-FAN. 470 COOLANT CONDITIONER GP.

474 SEBP3815-35 TABLE OF CONTENTS A1. TABLE OF CONTENTS Name Page Name Page CORE GP-OIL COOLER.

491 FAN GP-BLOWER. 492 FAN GP-SUCTION. 495 FASTENER GP-OIL COOLER. 499 FASTENER GP-WATER LINES.

501 FASTENER GP-WATER PUMP. 502 FILTER AS-COOLANT CONDITIONER. 504 FITTING GP-WATER LINES. 506 FLANGE GP-TMSN OIL COOLER. 508 HEAT EXCHANGER GP-SEA WATER. 509 LINES GP-WATER. 511 PLUG GP-WATER LINES.

532 PUMP GP-WATER. 540 RADIATOR GP. 542 VALVE-MANUAL.

595 AIR INLET AND EXHAUST SYSTEM. 596 ADAPTER GP-AIR CLEANER.

596 AIR CLEANER GP. 597 CAP AS-RAIN. 612 CONNECTION GP-EXHAUST. 615 COVER GP-AIR INLET. 620 ELBOW GP-AIR INLET.

621 ELBOW GP-EXHAUST. 625 ELBOW-EXHAUST. 629 FITTING GP-EXHAUST. 632 FLANGE GP-EXHAUST. 635 HOSE-AIR INLET. 639 KIT-EXHAUST PARTS.

640 LINES GP-AIR. 641 LINES GP-TURBOCHARGER. 661 MANIFOLD GP-EXHAUST.

663 MUFFLER. 666 MUFFLER GP. 667 MUFFLER GP-SPARK ARRESTOR. 669 PIPE GP-EXHAUST. 670 PRECLEANER GP.

673 SHIELD GP-HEAT. 677 SHIELD GP-MANIFOLD. 679 SHUTOFF GP-AIR. 681 TURBOCHARGER GP. 691 FUEL SYSTEM.

707 BASE GP-FUEL FILTER. 707 COOLER GP-FUEL.

708 CORE AS-FUEL COOLER. 711 FASTENER GP-FUEL LINES.

712 FILTER GP-FUEL. 714 FILTER GP-WATER SEP & FUEL. 717 FITTING GP-FUEL LINES. 721 FITTING GP-QUICK DISCONNECT.

723 LINES GP-FLEXIBLE FUEL. 724 LINES GP-FUEL. 725 LINES GP-FUEL FILTER. 729 MANIFOLD GP-FUEL. 774 PUMP & MTG GP-FUEL TRANSFER.

776 PUMP GP-FUEL INJECTION. 778 PUMP GP-FUEL PRM & PRIM FILTER. 783 PUMP GP-FUEL PRM & SEC FILTER. 785 PUMP GP-FUEL PRM & WATER SEP.

794 SHUTOFF GP-MANUAL. 796 VALVE GP-CHECK. 797 VALVE GP-FUEL BYPASS. 801 VALVE GP-RELIEF.

802 ELECTRICAL AND STARTING SYSTEM. 803 ALTERNATOR GP-CHARGING. 803 BATTERY GP. 835 CABLE GP-BATTERY. 838 CONNECTION GP-ELECTRICAL. 840 CONTROL & MTG GP-ENGINE ELEK.

844 CONTROL GP-AUTO START/STOP. 848 CONTROL GP-ENGINE SPEED. 852 CONTROL GP-REMOTE SPEED.

854 CONVERTER GP-ELECTRICAL. 855 FASTENER GP-WIRING HARNESS. 857 FASTENER GP-ENGINE WIRING. 858 HARNESS AS-PANEL.

861 HARNESS AS-SENSOR. 862 HARNESS AS-WIRING. 864 HEATER GP-JACKET WATER. 865 LUBRICATOR GP-AIR MOTOR.

867 MODULE GP-INTERFACE. 868 MOUNTING GP-CIRCUIT BREAKER. 870 MOUNTING GP-JACKET WTR HEATER. 877 MOUNTING GP-SENSOR. 879 SENSOR GP-COOLANT LEVEL. 881 SENSOR GP-ENGINE. 882 SENSOR GP-LIQUID LEVEL.

886 SENSOR GP-POSITION. 889 SENSOR GP-PRESSURE. 890 SENSOR GP-SPEED. 897 SENSOR GP-TEMPERATURE. 905 SILENCER-AIR STARTING. 912 STARTING AID GP-ETHER. 913 STARTING MOTOR GP-AIR.

916 STARTING MOTOR GP-ELECTRIC. 928 SUPPORT GP-BATTERY. 950 SWITCH GP-MAGNETIC.

951 SWITCH GP-REMOTE STARTING. 954 SWITCH GP-START. 955 SWITCH GP-TOGGLE. 956 VALVE GP-AIR STARTING.

957 VALVE GP-ETHER STARTING. 959 WIRING GP-ELECTRONIC CONTROL.

961 WIRING GP-ENGINE. 963 WIRING GP-ENGINE ELECTRONIC.

977 WIRING GP-SENSOR. 982 WIRING GP-UNIT INJECTOR.

983 A2 TABLE OF CONTENTS SEBP3815-35. TABLE OF CONTENTS Name Page Name Page HYDRAULIC SYSTEM. 984 ACTUATOR GP-PUMP.

984 MOUNTING GP-PUMP. 985 PUMP & MTG GP-HYDRAULIC. 987 PUMP GP-HYDRAULIC. 997 PUMP GP-PISTON. 1010 ROTATING GP-PUMP. 1016 VALVE GP-PUMP CONTROL. 1020 ENCLOSURES, GUARDS AND BASES.

1022 BASE GP-ENGINE. 1022 MOUNTING AS-VIBRATION ISOLATOR. 1023 PANEL GP-SOUND SUPPRESSION. 1024 PRIME PACKAGE. 1026 MOUNTING GP-PUMP. 1026 TRANSMISSION.

1027 PUMP GP-CHARGE. 1027 OPERATOR STATION.

1029 AMMETER GP. 1029 BOX GP-INSTRUMENT PANEL. 1030 CONTROL GP-ENGINE MONITORING.

1032 CONTROL GP-UNPRGMED MONITOR. 1033 GAUGE GP-COOLANT TEMPERATURE. 1034 GAUGE GP-ENGINE OIL PRESSURE.

1036 GAUGE GP-FUEL PRESSURE. 1038 MODULE GP-DISPLAY. 1040 MOUNTING GP-INSTRUMENT PANEL.

1041 MOUNTING GP-TACHOMETER. 1048 PANEL GP-INSTRUMENT. 1049 PLUG GP-INSTRUMENT PANEL. 1078 TACHOMETER GP-ELECTRIC. 1081 VOLTMETER GP. 1084 SERVICE EQUIPMENT AND SUPPLIES. 1089 CHART-PLATE & FILM.

1089 KIT-FUEL PRIMING PUMP. 1090 KIT-GASKET. 1091 PLATE GP-IDENTIFICATION. 1092 PART NUMBER INDEX.

B1 SEBP3815-35 TABLE OF CONTENTS A3. GENERAL INFORMATION 1. ENGINE IDENTIFICATION Caterpillar engines are identified with Serial Numbers and Arrangement Numbers.

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In some cases, Modification Numbers are also used. The serial number plate which shows these numbers is mounted on the engine.

Caterpillar dealers need this information to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers. ORDERING PARTS Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar Engines.

Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the engine for which the parts are needed. PARTS MANUAL ORGANIZATION Product information in this manual is presented as 'information elements' that represent all of the components for the specific model. An Engine Arrangement is an example of an information element. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.

TABLE OF CONTENTS A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.

MAINTENANCE PARTS INDEX The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description.

INDEX The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists. PART NUMBER INDEX A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual. CAPTIONS Captions located at the beginning each information element identify the part number and part name along with additional descriptive information.

S/N information found in each caption should be used to select correct information for a specific engine. Field replacement options, identification of optional attachment components, and where used ('part of') information is also provided.

The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.). NON-SERVICED PARTS In some instances it is necessary to display non-serviced parts that are a link to lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available.

All consist lists have not been converted to reflect this enhancement. A4 GENERAL INFORMATION SEBP3815-35. GENERAL INFORMATION 10. PARTS LIST REFERENCE NUMBERS Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s).

An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration.

The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers. INDENTED PART NAMES When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented. ILLUSTRATION REFERENCE LETTERS When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated. ABBREVIATIONS AND SYMBOLS O.D.

– Outside Diameter I.D. – Inside Diameter A – Not Part Of This Group B – Use As Required C – Change From Previous Type D – Order By The Meter E – Order By The Centimeter F – Not Shown G – Order By The Inch I – Refer To Hydraulic Information System M – Metric Part R – Remfg Part May Be Available Y – Separate Illustration Z – Not Serviced Separately 14.

DESCRIPTION OF TYPE CHANGES Type - A type is defined as any configuration change that requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number breaks for types are not available, a type # ( Type 1, Type 2, etc.) will be displayed in the caption. These 'type' changes are identified with a 'C' note (change from previous type) in the Parts List. Only the 'types' that apply to this Parts Manual will be included. Additional types may exist causing 'C' notes to appear on an Information Element when no other types are shown.

This symbol indicates the end of an information element. NOTE: Continuing improvement and advancement of product design may cause changes to your engine which may not be included in this publication. Whenever a question arises regarding your Caterpillar product or this publication, please consult your Caterpillar dealer for the latest available information. SEBP3815-35 GENERAL INFORMATION A5. REPAIR ALTERNATIVES REMANUFACTURED COMPONENTS As an option when making repairs consider Caterpillar Remanufactured Components.